Micronizer plants · Udaipur · since 1995

From rock to eight microns, in one line you can walk down.

Akash Engineering Works designs, fabricates, installs and commissions complete micronizer plants for the industrial minerals sector. Ten machines in the core plant, twenty-one stages with the coating line on the end, and one number that matters: what it costs you to make a tonne of powder.

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Complete micronizer plant line installed in the works: brown ball mill, cyclone and yellow bag filters

1995Building plants since

8 micronFinest output

750–1,400kg per hour

105–110kWh per hour

The number that decides the purchase

Fineness, throughput and power — from the same plant.

One mill, one classifier, three grades. The classifier's cage speed moves the cut point, so the plant is set to a fineness rather than rebuilt for one. This table appears identically in nine separate company documents.

Production capacity of one micronizer plant
Fineness	Production, minimum	Power draw	Energy per tonne
10micron D97	750 kg/h	105–110 kWh/h	146.6 kWh/t
15micron D97	1,200 kg/h	105–110 kWh/h	91.6 kWh/t
20micron D97	1,400 kg/h	105–110 kWh/h	78.5 kWh/t

D97 means 97 per cent of the product passes the stated size. Power draw is for the plant, not the mill alone. Energy per tonne is derived from the two columns beside it.

The complete line

Ten machines, physically connected.

Nothing in a micronizer plant works alone. Material is lifted, buffered, disintegrated, ground, classified, returned, collected and discharged — and the air that carries it is drawn through the whole circuit by one blower at the clean end.

The complete micronizer plant running: vibro feeder, elevators, hoppers, descendicator, ball mill, cyclone classifier, bag filter and blower

See all 21 stages Plant specification

What we build

Machines, and the plants they add up to.

Every machine below is drawn from the company's own CAD assembly and specified from its own technical specification. Follow any one of them for the full sheet.

Plant · The complete line

Micronizer Plant

The unit of sale is a plant, not a machine. Ten machines, physically connected, that take crushed mineral rock and…

200 mesh – 8 micron750–1,400 kg/h40 × 20 × 30 ft

Specification →

Machine · 14 ft × 6 ft dia

Air-Swept Ball Mill

The grinding stage. A 6 ft diameter, 14 ft long shell turning at 20 RPM, charged with 11–12 tonnes of alloy-cast…

6 ft dia × 14 ft20 RPM150 HP belt

Specification →

Micronizer plant with the ball mill shell in the foreground and the cyclone stack behind

Machine · High-efficiency, 1000 mm

Dynamic Classifier

The machine that decides how fine the product is. A rotating cage inside a static guide-vane ring, with the cut point…

1000 mmVariable10 HP belt

Specification →

Machine · DC plant, P36

Descendicator

A beater-type disintegrator between the crusher and the mill. Required when the feed arrives as 30/80 mesh grains.

P36 · 36 in3 t/h30/20 mesh

Specification →

Plant · P36 · surface modification

Mineral Powder Coating Plant

Ground mineral powder treated with stearic acid so it turns hydrophobic — the difference between a filler that…

P36 · 36 in100% water proofing28 units/hour

Specification →

Machine · 16 in × 9 in

Jaw Crusher

Single-toggle primary crusher at the head of the line. Reduces run-of-mine rock to a size the elevators and the…

16 in × 9 inSingle toggle20 HP

Specification →

All thirteen products and consumables →

Built and running

Plants we have made.

Real installations and machines on the works floor. Nothing here is a render or a stock photograph — every frame is a machine this company made. Retouched for exposure only: the clutter, the primer and the daylight stay, because they are the evidence.

Ball mill drum in the foreground with the classifier and cyclone stack behind it — Ball mill drum with the classifier and cyclone behind it

Micronizer plant seen down the length of the bay, feed hopper at left — The line seen down the length of the bay

Yellow-finished micronizer plant: hoppers, cyclones and bag filter in a line — A yellow-finished plant: hoppers, cyclones and bag filter

Micronizer plant with sacks of finished powder stacked on the floor beside the line — Sacks of finished powder beside a running line

Micronizer plant with its air ducting run overhead and bagged product below — Air ducting run overhead, bagged product below

Micronizer plant assembled in the fabrication hall, viewed along the line — A plant assembled in the fabrication hall before dispatch

Yellow-finished micronizer plant with the ball mill at left — Yellow-finished plant with the ball mill at left

Jaw crusher close up, showing the flywheel and V-belt drive, in red-oxide primer — Jaw crusher close up: flywheel and V-belt drive

Jaw crusher and bucket elevator in red-oxide primer against the works wall — Jaw crusher and bucket elevator in red-oxide primer

Ball mill shell and feed hopper in red-oxide primer on the works floor — Mill shell and feed hopper in primer on the works floor

Coating plant collection units and cyclone seen across the works floor — Coating plant collection units across the works floor

Tap any photograph to open it at full size.

Why this plant

Four claims, each with the figure behind it.

78.5kWh per tonne at 20 microns

Low power, and a number to prove it

78.5 kWh per tonne at 20 microns; 91.6 at 15; 146.6 at 10. Those follow from a power draw of 105–110 kWh per hour against 1,400, 1,200 and 750 kg per hour, and the same table appears in nine separate company documents without a variation.

8micron, finest

Fineness you can set

200 mesh down to 8 micron from the same mill. The classifier's cage speed moves the cut point, so the plant is set to a grade rather than rebuilt for one.

16mm shell plate

Low maintenance by construction

16 mm shell, 40 mm side plate, high-chrome liners, EN8 trunnions and a 150 HP belt drive with no gearbox and no coupling. Fewer parts in the train is fewer things to align.

1995founded

Thirty years of the same product

Building micronizer plants since 1995, from one works in Udaipur, with installations across Rajasthan, Madhya Pradesh, Gujarat and internationally.

Where the plants are

Installed across three Indian states, and internationally.

Rajasthan

Udaipur
Jaipur
Abu
Rajsamand
Sirohi
Banswara

Madhya Pradesh

Alirajpur
Indore

Gujarat

Baroda
Chota Udaipur

International

South Africa
Tanzania

Tell us your tonnage and your target micron.

We will come back with a configuration, a footprint and a scope of supply. Site requirement is 40 ft × 20 ft × 30 ft per plant, and erection takes about a week.

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